Automotive

Our solutions for safe automotive machines

• CNC machines

  The key functional safety risks associated with CNC machines include potential hazards such as collisions between tools and workpieces, which can lead to serious injuries and severe damage to the machine. Malfunctions of the control systems or software can cause unexpected movements of the machine, which pose safety risks for operators. In addition, electrical hazards and improper handling of cutting tools pose further serious risks to the functional safety of CNC machines.

  DINA's solutions

  The field of CNC machines is just as diverse as the automotive industry itself. One solution that nevertheless always works for all machines is our all-rounder SAFELINE VARIO. The modular safety system impresses with its multifunctionality and modularity.
  
  If you are looking for a simpler solution or simply want to get a better overview, we recommend our machine tools industry page. Not only, but also some types of CNC machines are covered here.

• Industrial robots

  The key functional safety risks associated with industrial robots include potential collisions between robot arms and people or objects in the environment, which can lead to injury or damage. Programming or sensor malfunctions could cause unexpected movements of the robot and thus pose safety risks for the working environment. Electrical hazards and the possibility of robots dropping parts or tools are other serious risks to the functional safety of industrial robots.

  DINA's solutions

  Of course, industrial robots also have a wide range of machines with different safety functions. Our all-rounder SAFELINE VARIO is therefore the ideal solution here too, as it is suitable for almost all industrial robots.
  For smaller, simpler industrial robots, however, the SAFELINE VARIO is often an unnecessarily complex solution. Here, our SAFEONE product range offers a variety of simple and cost-effective standalone modules that could be considered for simpler applications.

• Injection molding machines

  The key risks relating to functional safety in injection molding machines include potential hazards such as people or objects becoming trapped or jammed during the injection molding process, which can lead to injury or damage. Errors in the control or programming of the machine could lead to unexpected movements of the injection molding machine, which pose safety risks in the production environment. In addition, high temperatures and the handling of hot plastic materials pose serious burn hazards for the operator.

  The solutions from DINA

  Injection molding machines have a variety of different safety risks that must be taken into account. Standards such as EN:ISO 20430 also prescribe special rules for this type of machine. Our SAFELINE VARIO is therefore the ideal solution, as this device can monitor a large number of different safety functions at once.

• Presses

  Functional safety in industrial presses requires protective devices such as safety doors and guards to block access to hazardous areas during operation to prevent injury. Emergency stop switches are crucial to stop the presses immediately in hazardous situations, while safety light curtains or grids are used to monitor the work area and interrupt machine movements when intervening.

  The solutions from DINA

  The optimum safety solution for industrial presses is provided by the SAFELINE VARIO module in conjunction with corresponding peripheral modules, which can be selected according to individual safety requirements. SAFELINE VARIO is a modular and compact safety controller that has been specially developed for use in industrial presses. With this flexible solution, you are ideally equipped to detect hazardous situations and react immediately.
  Another solution for industrial presses is the DN3PS2 standstill monitoring system. This innovative module makes it possible to monitor the standstill of industrial presses without sensors and offers an efficient solution for detecting downward movement without external measuring systems.

  An alternative, more cost-effective option would be the DNSR-2R2 emergency stop relay, although it does not have the extensive functionality of the SAFELINE VARIO. It merely enables the machine to be switched off quickly and safely in an emergency by interrupting the power supply. However, this may be sufficient for smaller presses in particular.

• 3D printer

  The functional safety of 3D printers requires safety measures that minimize potential risks such as burns from hot components, inhalation of particles and collisions. Protective devices such as closed enclosures or safety doors can restrict access to hot or moving parts of the printer to prevent injury. Emergency stop functions are crucial to stop the printing process immediately, while regular maintenance, ventilation systems and training ensure the safe handling and use of the 3D printer.

  The solutions from DINA

  Depending on the size, you can of course also use our all-rounder SAFELINE VARIO for 3D printers. The automotive industry in particular also uses metal 3D printers, which are classified in a higher hazard class due to their size. We would therefore recommend the complete package with SAFELINE VARIO for these devices in particular.

  For smaller 3D printers, however, you could get by with our DNSR 2R/2R2 emergency stop relay. The device reliably monitors the emergency stop function of your 3D printer at all times.

• Testing & measuring devices

  The use of test and measurement equipment in the automotive industry poses potential risks, including the risk of incorrect measurements that can lead to incorrect production decisions. In addition, electrical risks can occur if the equipment is not properly grounded or maintained, which could lead to electric shocks or short circuits. Mechanical risks also exist, especially when using high-precision measuring devices, where improper handling can lead to damage or injury from sharp components.

  The solutions from DINA

  Testing and measuring equipment includes a variety of different devices and machines. It is therefore difficult to make a general recommendation. For larger, more complex devices, we recommend our all-rounder SAFELINE VARIO.
  
  For smaller and simpler testing and measuring devices, we can refer you to our SAFEONE product range. Depending on the specific application of the device, you can select the appropriate module here.

• Assembly systems & conveyor belts

  Assembly systems & conveyor belts must meet various normative requirements in order to ensure maximum safety. For example, EN 619 stipulates that all conveyor belts whose drive exceeds the maximum permissible speed by 50% require speed monitoring. Other hazards that can occur with conveyor belts are material jams and the slipping or falling of material.

  The solutions from DINA

  Just as diverse as the machines that fall under the assembly systems & conveyor belts category are the safety solutions that could be considered for this industry. Here are just two examples, although they could help in many applications:
  
  The DN3PD2 speed monitoring module can monitor the speed monitoring of the drive without external sensors. If this is supplemented with the DN3PS2 standstill monitoring module, all requirements are met to prevent the system or conveyor belt from starting up accidentally.
  
  The sensorless DN3PR1 direction of rotation module is also ideal for this type of machine. The module ensures that moving parts do not fall and potentially injure employees if the conveyor belt rotates in the wrong direction. Here you can find an example of how the Austrian manufacturer STIWA uses the device in the automotive industry.